“零事故运动”风险管理及过程控制方法有:Hiyari&Hatto (惊吓活动)、作业观察、KYT(危险预知训练)、指差呼(手指口述)等,一言以蔽之,群众运动的方法。
由于“零事故运动”的理念深入人心,可操作性强,又容易上口,收到了很好的效果。本篇介绍的是Hiyari&Hatto。
1.Hiyari&Hatto的概念。
Hiyari&Hatto日语的原文是“ヒヤリ·ハット(Hiyari&Hatto)”日文医学词典上两个词的含义都是“冒冷汗”,在国内也称为受惊吓、虚惊,是由于人的不安全行为、物的不安全状态引发的事件,虽然后果不堪设想,但未造成人身伤害(或人身伤害较轻)。
Hiyari&Hatto”的体验主要有三类:身体上的、精神上的、预想的。
身体上的Hiyari&Hatto主要是指跌倒、胳膊撞伤、踝关节轻度扭伤类的轻伤。
精神上Hiyari&Hatto主要是指东西从面前落下而受惊、手伸向转动中的滚轴而差点儿被卷入等精神上的惊吓。
预想的Hiyari&Hatto是指靠在墙上的东西是否会倒,地上有油会不会使人滑倒等由预想而产生的惊吓。
我们大家即使没受过伤,也会有过不少受惊吓的体验。如果我们能从这种体验中吸取教训,就可以防止重大事故的发生。如果我们把这些珍贵的“Hiyari&Hatto”体验告诉大家,和大家共同分析原因、寻找对策,就可以打造一个安全的职场。
海因里希法则说明,在进行同一项活动中,无数次意外事件,必然导致重大伤亡事故的发生。而要防止重大事故的发生,必须减少和消除无伤害事故,消除不安全状态,这也是事故预防的出发点。
事件是导致或可能导致事故的情况。事件主要指活动、过程本身的情况,其结果尚不确定,如果造成不良结果则形成事故,如果侥幸未造成事故也应引起关注,侥幸未造成疾病、伤害、损坏或其他损失事件,称为Hiyari&Hatto(英文称为“near-miss”),它是一种临界状态。
2.“Hiyari&Hatto”报告流程。
(1)“Hiyari&Hatto”提案卡。
(2)“Hiyari&Hatto”的填写流程。
(3)Hiyari&Hatto改善对策。日本对事故的分类方法与我国大致相同,只是提法有些差别。但他们对Hiyari&Hatto的排查重点更突出,做得更细,可操作性更强。另外为了鼓励员工参与,对于提案的员工给予奖励,做得好的给予重奖,做得不好的也不罚款。
通过前面的阐述,我们可以看出, Hiyari&Hatto提案填写并不复杂,Hiyari&Hatto提案关键是改善对策及改善对策的落实。而制定改善对策,关键是把握事故或事件现状。把握现状的关键是通过ABC分类法找到关键的少数,即哪些事故或事件是我们需要关注的重点课题。
丰田汽车公司通过多年的总结,提出STOP6活动〔Safety Toyoto O(Zero Accident) Project 6 〕,即丰田重点灾害防止6项目(A:夹伤、卷入伤害 B:重物接触 C:车辆接触 D 坠落 E:触电 F:高热物)。这其中对重点事故和事件的改善对策及对策前后的风险评价,给我们在制定Hiyari&Hatto提案的改善对策及对策前后的评价有很好的借鉴和参考作用.
世界著名心理学家威廉·詹姆士说过:“播下一个行动,收获一种习惯;播下一种习惯,收获一种性格;播下一种性格,收获一种命运。”
“零事故运动”将带给我们的是一种全新的安全管理理念,将它与隐患排查机制有机结合在一起,必将会改变我们的习惯,改变我们的性格,改变我们的命运,让一切事故葬身于人民战争的海洋之中。
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