水压岗安全生产操作规程
一、开机准备
1、检查各干油润滑点是否充分加油。
2、检查液压站油位、丝杆润滑油位、循环水箱水位情况。外露电缆有无破损。
3、开机前首先巡视机内有无钢管及其状态,检查各起升、活动密封头、移动夹紧、固定夹紧应处于初始位置,机内已试完钢管应处于不被夹紧状态下,钢管两端在密封头外,机架待试管架上应有可供同时介入的两根钢管存在。否则应执行复位程序。
4、检查电气控制系统。
5、根据工艺要求调整试验管的压力范围、油泵压力并设定保压时间。
6、根据管子规格调整挡块位置,更换相应规格导入套、密封头、衬环并均匀拧紧各处紧固螺栓;调整起升架与进出料管架的调整块。
7、根据管子长度调整水冲洗小车位置,移动密封头小车位置。
二、操作步骤
1、合上总电源开关,再合上操作台空气开关。
2、顺序按下“电源启动”,“油泵启动”按钮,旋转“压力设定”旋钮至所需压力值。
3、选择操作方式,步进方式:按一次“循环启动”按钮水压机执行一步动作如下:钢管被送至水压机待料斜臂上,工作循环开始,上料机构将一根钢管送至水冲洗工位。移动水冲洗小车将钢管冲洗干净,同时将钢管对齐→上料机构将对齐钢管送至水压机提升梁台架上,同时将斜臂条上的另一根待检钢管送至水冲洗工位→将第二根钢管送到提升台架上,然后提升台架落下,两根钢管在1#与2#试验机包夹内→密封头小车前进将两根钢管送进固定端与小车密封头内→活动包夹小车油缸杆伸出→三个固定包夹与活动包夹同时抱紧管体→开始预密封上压→固定端开始向管体内灌水并排气→固定端开始打高压,管体保压3~5秒→小车端泄高压,并排水→小车返回→固定包夹头松开→活动包夹小车油缸杆缩回,将钢管从固定端密封头里拔出→活动包夹头松开→提升台架升起,将检验完的钢管送出,完成一个工作循环。
4、自动方式:按下“循环启动”按钮,水压机自动执行试验循环。 循环启动后,密封头前进时,应注意钢管两头是否均已进入密封头适当深度。若未进入应首先执行复位程序,查找原因。灌注过程时应注意灌注后期,两排卸压口有无排水声(灌注后期,该口有大量水排出)。
5.在水压试验时,所有裂缝、渗水和漏水视为缺陷,必须做出明显标识,若有弯曲不能打压等情况出现应注明原因。做好岗位记录。
三、设备维护以及应注意的问题
1、开机后应确认油压不低于9.5Mpa,各接头处无渗漏;并注意油温状况、冷却器是否正常工作、丝杠是否处于润滑状态。
2、下班前检查油箱油位有无明显下降,如有,应查找原因。
3、每天开机前应将各强制润滑部位涂抹润滑脂,确保其在良好的润滑情况下运行;防止设备上的这些部件干摩擦而过早损坏。
4、经常检查各接头处有无油珠,经常检查各紧固部位螺栓是否紧固,油泵、水泵运转是否正常,无异常噪音、漏油、漏水现象。
5、定期检查电控开关、光电开关、接近开关工作是否正常。
6、每周检查依次蓄能器保护电接点压力表程序是否正常工作。
7、每月检查标定压力与电控柜仪表显示压力是否吻合。
8、检查各电磁阀、油水控制阀及增压缸是否工作正常,是否有漏油现象。
9、经常检查乳化水浓度,试验用乳化水应定期更换,以防腐蚀设备,滤网应定期清洗。防止各运转部件生锈。
10、经常检查不使用的密封头、密封圈是否生锈或老化。
四、安全操作
1、操作人员需培训后,持证上岗。
2、操作人员需熟悉该设备运行的安全知识,了解工艺流程、性能,时刻注意运行情况,及时发现事故隐患并予以排除。
3、试压过程中,当出现故障时,应先停机、卸压后检修。试验过程中操作人员应注意各仪表及操作室外的工作情况,一旦出现紧急情况应及时按下急停按钮,停机并按复位按钮进行卸压后处理。
4、本设备属于压力容器,须时刻保持警惕,发现隐患及时告知相关人员。操作室内不得有与操作无关的人员,操作人员必须集中精力,以防设备有异常情况时未能及时采取处理措施而损坏设备及造成人员伤亡。
5、不得串岗,不得将设备交给其它岗位人员操作,本设备区域,闲人一律不准逗留。
6、认真、及时填写岗位生产记录及交接班记录。
- 上一篇:尾矿库现状评价报告
- 下一篇:黄钨岗位安全操作规程
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