http://www.esafety.cn/blog/wll/66030/index.html

化工设备检修安全标准程序的制定

作者[孙锡云] 发表于[2011-5-11 11:21:00]

化工设备检修安全标准程序的制定

  化工企业设备检修是一项经常性的工作,由于检修过程中存在大量危险因素,检修情况复杂多变,多年来人们一直在寻找一种简便易行的方法,用来防范危险,控制和预防事故。制定“设备检修安全标准化程序”就是防止检修过程中发生事故的一种好方法,能方便处室、车间管理人员进行现场管理,检修人员也容易掌握运用。

第一步,制定工艺设备交出前的4项安全标准:

(1)所有电源必须全部切断;

(2)各种介质、物料来源,须按盲板图加好盲板或卸下一段管道;

(3)容器设备内的介质,须排空放净或置换成惰性介质,然后通过验收合格;

(4)周边的其它设备如果仍在运转,应排除其跑、冒、滴、漏等事故隐患。

化工设备检修前的安全准备工作对安全检修至关重要,例如没有断开电源,就可能发生触电事故;误操作启动转动设备伤人事故;不切断物料来源,容器内清洗、置换不合格,就可能发生中毒、着火、爆炸等事故。

    第二步,制定7项检修人员安全防护用品标准:

1)现场作业须按规定着装,夏季不准敞怀,不能穿背心、拖鞋、凉鞋、高跟鞋;

2)高处作业须系好安全带,脚手架牢固、有栏杆,脚手板必须绑死;

3)电气焊作业须戴好防护罩、防护眼镜,穿好防护服,电焊工必须穿绝缘鞋;

4)手持电动工具作业时须穿戴好绝缘鞋、绝缘手套、使用合格的漏电保护器;

5)多层交叉作业须戴好安全帽;

6)在有毒生产区作业时,须备好合适的防毒器材;

7)在进行有灼烫伤害的危险作业时,须穿戴防护眼镜、防护鞋、帽、服装。

    第三步,制定8项检修作业安全标准:动火作业、起吊作业、电气作业和拆除作业,执行原化工部《化工企业安全管理制度》中的相关规定,并严格办理审批手续。容器内作业、高处作业、抽堵盲板作业和动土作业,参照执行化工行业标准《化工企业厂区作业安全规程》(HG23011-23018-1999)中的有关规范执行。除以上具体作业标准外,还要求大检修项目制定检修安全方案,小型检修项目制定具体的安全技术措施,经设备主管部门审查批准后进行。

第四步,制定10项检修现场安全标准,即对作业工器具、环境、作业方法、行为、安全措施的规定和要求:

(1) 各工种严格执行本工种操作规程及安全检修制度,检查工器具是否符合安全作业要求;

(2) 认真办理“各种安全作业票证”;

(3) 检修后恢复拆动的楼板、楼梯、栏杆达到安全要求;

(4) 检修现场保持安全、整洁,拆下的零部件摆放标准化;

(5) 高层作业人员携带好工具、零件、较重的部件放在主梁或安全平稳的地方;

(6) 现场发生异常情况,立即采取措施或撤至安全地带;

(7)  2人以上作业要指定1人专门负责安全,各级管理人员尽职尽责,杜绝违章指挥、违章作业;

(8) 容器内作业或照明条件差的地方作业,要装安全行灯,容器内装12V,容器外装不超过36V的临时行灯;

(9) 电气作业由持证电工负责进行;

(10) 作业现场用安全警绳围护,必要时设置专门安全标志。

    第五步,根据客观实际情况制定5项作业人员安全动作标准。操作动作标准化是保证安全检修的基本功,每个动作都是安全检修的最佳动作,不但会使操作规范,同时还会加快作业速度。

(1) 指挥传令标准化,领导对下级指令要做到任务具体、语言简练易理解、传令准确,并且要有时间概念,连续性的作业要规定作业开始、作业停止的联系信号,如红灯停、绿灯开等;

(2) 指挥起重设备标准化,指挥传令、挂吊人员执行国家标准《起重吊运指挥信号》(GB5082-85)的手势、哨令;

(3) 操作姿态的标准化,面向检修设备,注意周围环境,工作前一查、二看、三作业,采取最佳安全检修姿态;

(4) 推、拉动作标准,按标准化程序进行,双脚前后差半步,一轻、二重、三用劲;

(5) 其他动作标准,根据作业特点选择最佳标准动作,使作业轻松,保证安全。

Re:在漫画中识别身边的违章

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Re:在漫画中识别身边的违章

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Re:在漫画中识别身边的违章

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Re:在漫画中识别身边的违章

作者[rjmor(游客)] 发表于[2016-10-8 15:29:05]
rjmor(游客)http://www.taobao.com/product/%E5%87%A4%E5%87%B0%E5%A8%B1%E4%B9%90%E9%80%9F%E5%BA%A6%E5%BF%AB%E5%90%97952499Q_eim.htm
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原创

作者[原创(游客)] 发表于[2016-9-30 12:04:46]
原创(游客)http://njryw168.lofter.com/post/1e6983e5_c7eefcd http://rywywj.lofter.com/post/1e6a80c3_c821092 http://rywydx.lofter.com/post/1e6a68e3_c815429 http://rywywj.lofter.com/post/1e6a80c3_c822d97 http://rywywj.lofter.com/post/1e6a80c3_c8244c0 http://rywywj.lofter.com/post/1e6a80c3_c820aaa http://njryw168.lofter.com/post/1e6983e5_c7ed670 http://njryw168.lofter.com/post/1e6983e5_c7f19aa http://rywkdks.lofter.com/post/1e698063_c7f46a6 http://rywywj.lofter.com/post/1e6a80c3_c8242bb

原创

作者[原创(游客)] 发表于[2016-9-28 17:28:32]
原创(游客)http://seogsywj.lofter.com/post/1e634756_c6df26f http://bjseoywj.lofter.com/post/1e66bf3e_c71076d http://seogsywj.lofter.com/post/1e634756_c6dec47 http://ywjseo.lofter.com/post/1e634752_c6519b6 http://wztgywj.lofter.com/post/1e65f473_c6f0e91 http://wztgywj.lofter.com/post/1e65f473_c6ea03d http://wztgywj.lofter.com/post/1e65f473_c6f0e0c http://seogsywj.lofter.com/post/1e634756_c6ddf9f http://bjseoywj.lofter.com/post/1e66bf3e_c710698 http://wztgywj.lofter.com/post/1e65f473_c6ea02a

原创

作者[原创(游客)] 发表于[2016-9-6 17:54:40]
原创(游客)http://rywhh.lofter.com/post/1e5b2a6c_c3f4c08 http://rywhh.lofter.com/post/1e5b2a6c_c3f4c07 http://rywhh.lofter.com/post/1e5b2a6c_c3f4c06 http://rywhh.lofter.com/post/1e5b2a6c_c3f4c05 http://rywhh.lofter.com/post/1e5b2a6c_c3f4c04 http://rywhh.lofter.com/post/1e5b2a6c_c3f4c03 http://rywhh.lofter.com/post/1e5b2a6c_c3f4c02 http://rywhh.lofter.com/post/1e5b2a6c_c3f4c01 http://rywhh.lofter.com/post/1e5b2a6c_c3f4c00 http://rywhh.lofter.com/post/1e5b2a6c_c3f4bff
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