1 操作者必须熟悉本机床的结构、性能、操作系统、传动系统、防护装置、润滑部位、电气等基本知识、使用方法。
2 上机操作前按规定穿戴好劳动防护用品,女工必须将头发压入工作帽内,严禁戴手套、围围巾、穿围裙操作。
3 开车前检查各手柄位置、各传动部位和防护罩、限位装置、连锁装置、切削液是否符合要求等。电气保护接零可靠。检查后,按本机床润滑图表规定的部位和油量进行班前润滑加油。
4 检查和加油后,操作者开车低速空转3~5分钟,检查机床运行有无异常声响,各部位润滑情况,润滑油位情况,操纵手柄是否灵活,连锁机构是否正常可靠。
5 加工操作时精神要集中,严禁和他人谈话。严禁自动走刀时离岗;严禁超规范使用;严禁开车变速;不准随意拆除机械限位;不准以绳或铁丝栓手柄进行操纵加工。离开机床时必须停车,时间长时应关闭电源。
6 滚齿机飞轮与轴的连接必须有防松装置且牢固可靠;滚齿机平衡装置必须安全可靠;刀架体在刀架滑板上应定位正确且牢固可靠;滚刀主轴锥孔与滚刀心轴锥体应配合紧密;工作台锥孔与壳体锥度应配合紧密;分度蜗轮副的间隙应能调整且蜗杆顶圆与蜗轮根圆不得相碰;操作手柄档位分明且定位装置安全可靠。工件托座锥孔与工件心轴锥体应配合紧密。安装滚刀心轴时,必须用拉杆紧固牢靠。
7 刀具装夹应正确牢固,旋转时不得有明显的径向跳动;不得用机动对刀,在滚切时应注意刀架滑座的极限位置。
8 设备在运转时,应经常检查各部位是否有异常发热、噪声、振动等现象,分齿、差动、进给挂轮架等处的螺钉是否松动。
9 插齿机变速手柄应连锁可靠;刀架内所有镶条结构均应完好;工作台主轴法兰盘锥孔与工件心轴锥体应配合紧密;工作台让刀机构工作应平稳可靠;自动径向进给机构及计数装置应灵活可靠。
10 插齿刀孔与插刀轴轴颈应是紧配合且拧紧牢固。
11 装卸工件时,必须先停车,将工件退离刀具较远的地方,再装卸工件。
12 加工时严禁用手清理切屑,一定要用专用工具。加工时切屑堆积过多时,应及时停车清理。严禁用压缩空气清理切屑。
13 切削液冷却流量应调整合适,冷却部位应合理,不准加工时产生飞溅。变质切削液应及时清理收集后,送单位定点收集处,严禁随意倾倒。
14 机床发生故障或有异常声响时,应及时停车检查和处理。无法处理时,及时报维修人员处理,处理后填写设备日常维修记录和停机台时记录。所有电气故障严禁操作者处理。
15 加工结束或下班时,应按班末设备保养要求,清理切屑,彻底擦拭设备,导轨、工作台和外露有精度部位涂油保养。填写设备运转台时记录。
16 保养内容:彻底清理切削脏物;彻底擦拭设备;清洗滤油器、毛毡垫、油毛线;检查润滑油质和杂质沉淀情况;检查冷却液情况。
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